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The Lightning Project

This project was essentially a clone of a Matchless Lightning. The Lightning is a straight-forward amplifier. It is an all tube design including the power supply rectifier. Cathode bias operation is utilized for the output stage. This amp is somewhat similar to a Vox AC15, using a pair of EL84s in a push-pull configuration. It is called a Class A design that uses no "negative feedback". Still, the little sucker weighs in over 40 pounds.

Be sure to give this amp a good audition.

Design

An all tube design, it uses 5 tubes:

  • 12AX7 triode in the pre-amp that are paralleled input for more gain, less noise.
  • 12AX7 triode in the 2nd gain stage configured as a cathode follower. The preamp operates at same rail voltages as output stage for cleaner headroom.
  • 12AX7 phase inverter
  • EL84 in the "Class A" output section. The output section tubes are biased "hot" so you have to turn off the amp if it is to be idle for long as there is no standby switch. It has an 8 ohm output jack for external cab if desired. EL84s/6BQ5's are biased high with 100 ohm screen resistors (approx. 12W bias dissipation). The output is designed to run into 4K impedance instead of 8K so the tubes operate in a different range of the curve (load mismatch is a design intent). 4K impedance accentuates the treble and provides higher output with more distortion.
  • Tube rectifier with an iron core inductor choke to smooth out the power supply. I used a 5UGB rectifier and not the 5AR4 in the schematic.

Schematic

The controls are basic (2) inputs, Power On, Volume, Bass, Treble, Master Volume. The tone controls are highly interactive and capable of a wide variety of tone and texture.

The design employs Active Tone Controls. This requires a second 12AX7 to the preamp, adding a second tone control (for bass & treble), and moving the tone stack from below the Preamp Volume (Gain) to just below the second preamp valve. The tone control does not effects the amount of gain, the quality (and quantity) of overdrive is improved as is the ability to dial in a wide variety of tones.

The tone controls are interactive. i.e., cranking the bass up past a certain point will cut treble and vice versa.

Bill of Materials
Layout

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